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The Duck goes side-mount

8738 Views 48 Replies 27 Participants Last post by  Letz
7
Before I get going on this there are two things to bear in mind;

1. I know nothing about cave diving. I’ve never done a cave dive and I don’t intend doing one soon. In fact caves, to me, are just a quarry with a roof … with worse vis, and less to see.

2. Though the following harness looks superficially like Steve Bogarts Razor, it isn’t one. The Razor has been designed by someone who really knows what he is doing and has lots of experience. If you want a Razor, go buy a Razor. Go Side Mount - Steve Bogaerts


It’s taken a while to get around to writing this but finally I’ve put fingers to keyboard.

Last Christmas I was at my folks house, sitting in front of the computer with a beer and watching some diving videos on You-tube when I had a thought, which is a bit of a rare occurrence (having a thought, not watching You-tube ;)). Anyway, the thought went along the lines of, those side-mount harnesses look fun … I wonder if anyone’s done a side-mount harness with a one piece harness (OPH)? Why OPH, well I currently dive one on my backplate, so I’m familiar with it. In addition a OPH requires no stitching, fixing and is as simple as it can get.

Upon a bit of investigation it turned out that no-one had. Or at least none showed up from a bit of half-arsed searching on the web. That should have been it, end of interest and no further action. After all side-mount is primarily a cave thing and I’ve no real interest in caves. However there was a pencil and piece of paper to hand … which is always a bad thing for a draughtsman. It’s bad because they start to doodle, and draw, and then out comes a scale, and on it goes until a nice little drawing of a “widget” is produced.

Now any engineers out there will know that just because a draughtsman can draw something it does not mean that it can be produced, so the next step was a little scale model. Fortunately my mum is into her arts and crafts, she does nice little cards, and so with the aid of a scalpel, guillotine, scissors, card and bit of ribbon a scale model was produced. Well it looked pretty and it could actually be made, but would it work with proper webbing and steel?

The answer was, of course, to make it. Webbing, D-rings and tri-glides were easy to get, in fact I had most of it as spares at home. What I then needed was the metal plates. After some pondering the pencil drawings were converted into AutoCAD drawings at work and then I looked around for someone who could work with 3mm stainless steel … hmm, of course! The magician with metal, Mr Perrin of Kent Tooling fame!

Soon I had the plates, John had done his usual fantastic job, there were beautifully machined and finished. An evening with the assistance of Letz had it all put together in a rough fashion to see if it all fitted together as I hoped it would.

Further refinement on the fitting got it all nice and snug. A quick surface tryout at Vobbie showed that it could actually hold a cylinder and didn’t fall apart once in the water. With the OPH I found that you can adjust the harness so that the plates can be made to sit where they are comfortable for you, the D-rings can go almost anywhere you want them, and the harness can be adjusted to fit you exactly how you want it to fit.

The next step was to actually get it under the water, which was where I discovered one of the draw backs of this kind of system. Normally I use 3kg – 5kg (depending on undersuit) in fresh water with my normal rig, which is twin 12’s. With the side-mount harness and a single Ali 80 I needed 12kg!!! I don’t think that I’ve had that much on a weight belt ever before.

I managed to get Razza to jump into Vobster with me while I tried it out, and I have to say that it was amazing how much flexibility and manoeuvrability you get with a side-mount harness. You drop into horizontal trim almost without trying and you can twist, flip and whiz around with little effort. A couple of weeks later I tried it out with an Ali 80 on each side with Scribley as my buddy and discovered that you can get through some really small gaps as you can unhook the bottom clips and push the cylinders in front of you. Basically if you can get your shoulders through, you can get through.

So, what now? I’m experimenting with a MSR Dromedary MSR Dromedary Bags from Facewest.co.uk hydration bladder as a buoyancy cell, but that will probably be it. However the plates are available from Kent Tooling [urlhttp://www.divingproducts.co.uk/index.html[/url] so if you want to try to develop this further, or just play with a cheap side-mount harness give John a call. If you don’t like the OPH and/or the D-ring locations that I’ve shown, just rig it how you want it and stick on as many or as few D-rings as you want.

Have fun and dive safe.

The top plate


The bottom plate


Plates with back strap/crotch strap


Top plate


Bottom plate


Harness with cylinders (front)


Harness with cylinders (back)
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That explains your cryptic question about Mr Perrin's stand at the dive show. Looks great, I'd love to try it some time.
Here's a thought - if you could punch a hole through the bottom webbing and , you could use two small plates instead of a whole backplate for holiday diving.

Possible? Comfortable? Sensible?

Seems like a decent setup, I've seen a few attempts at sidemount harnesses that haven't really worked without being stitched, this seems to solve the problem of having to go to a cobblers and having a permanent sidemount harness, you can just get the two plates and change the webbing to suit.

Have you got detail of how the bungee works under your arm? I'd assumed it would run form the back plate to the chest D-rings, but can't see how that attaches - that was how I did mine, and then hooked the cylinder valves under the bungee, but it looks like you've just clipped the bottles off like normal stages with clips.

Digs.
Interesting read Paul :)

Have you still got the HID cannister mounted the same way as before?

I'm not sure I'd like to support two Ali80's with just my suit for buoyancy - just because I like my suit to be tight.

P.S. Are you in Scapa atm?
Very neat, looks well designed.
Ah, now I understand the reason for all the cylinder juggling at the NDAC. :D
Apart from the lower plate of the two, yours being slightly wider, they are virtually identical to the Razor?

Not trying to start a ruck just a simple observation.

Luke
I'm impressed. That's right clever, that is!!
How is this not a rip off of the Razor harness, apart from the lower plate of the two, yours being slightly wider, they are virtually identical to the Razor?

Not trying to start a ruck just a simple observation.

Luke
In that its made of 316L and webbing? There are only so many ways you can rig a OPH, even less so for sidemounting, i.e. Rings on either side and the webbing crossing over the back.
Very good Paulio, only you appear to have forgotten something. Where do you stow the lift bags and crow bar!!

back to the drawing board for you my lad :D
Looks good, just been to the diving products website and got their latest catalogue. No mention of this.

Do you have a rough idea of price for the plates?

Maybe up for giving it a go!

Cheers

Olly
Very good Paulio, only you appear to have forgotten something. Where do you stow the lift bags and crow bar!!

back to the drawing board for you my lad :D
Thats why he needs 12kg
looks good just need some kind of wing for a bit of redundancy in the buoyancy stakes, would be interested in giving it a try if the metal plates are not that expenses
Nice report :thumbsup: and great pics ;)

I wondered when it was coming, are diving conditions lacking in Scapa ?
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The cost of the side mount plates only including the post & packing to the UK is £20.00, i still have a few left from the dive show, i am also able to supply all the hardware webbing to go with it

They will be on the web site soon as there is some changes made to the site

John
John - as per my PM I'll have a set of plates please.
Here's a thought - if you could punch a hole through the bottom webbing and , you could use two small plates instead of a whole backplate for holiday diving.

Possible? Comfortable? Sensible?

Seems like a decent setup, I've seen a few attempts at sidemount harnesses that haven't really worked without being stitched, this seems to solve the problem of having to go to a cobblers and having a permanent sidemount harness, you can just get the two plates and change the webbing to suit.

Have you got detail of how the bungee works under your arm? I'd assumed it would run form the back plate to the chest D-rings, but can't see how that attaches - that was how I did mine, and then hooked the cylinder valves under the bungee, but it looks like you've just clipped the bottles off like normal stages with clips.

Digs.
Ignore me, I've just had another look and the bungee clips on to the D-ring at the front, cylinders hook under the bungees.

Decent setup. Should be good for sidemount.

Digs.
Thanks for the kind words.

If I get around to sorting out some kind of buoyancy cell for it I'll post it up.

To answer a previous question, the main area that this harness is different from the Razor is that this is based on a OPH, whereas the Razor has the shoulder straps fixed to the top plate (not using a OPH). In addition I have no idea how he routes the waist band, nor how the bottom plate is done. I'd think that the sizes are somewhat different, but never actually seeing a Razor, I can't confirm that.

I put the bungie on because it's supposed to be used to hold the cylinders close in - however for just playing around in a quarry there isn't much need for it, I just used normally rigged stage cylinders.

Hopefully some of you will get the plates and come up with your own variations and develop your own ideas, and maybe post up the results.
Paul,

How many pieces of webbing does your harness contain? 2 by any chance, 1 long piece for shoulder/waist straps and 1 shorter piece for the lumber/crotch strap, just like the Razor?

Luke
Give the Duck a break anybody would think he had tried to rip off Halcyon
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